And this HBJ model is capable of handing A4/A3 paper size with high precision. Use this model, you can expect faster turnaround times, increased productivity, and improved overall workflow efficiency.
√ Sticky label (adhesive paper)
√ Various laminates (film to film, film to paper)
√ Film thickness≥30 microns
√ Nonwoven and so on
1. The use of advanced cutting technology and control system can ensure that the cut A4 paper is accurate in size and has smooth edges, meeting the requirements of high-precision printing and packaging.
2. Good adaptability, can handle various types and qualities of A4 paper, and ensure cutting and packaging effects.
3. It can run non-stop 24 hours a day/365 days a year to meet the needs of large-scale production.
4. Equipped with high-speed servo motor and drive system, fast cutting is achieved, and production efficiency is significantly improved.
5. The Japanese Panasonic touch screen PLC control system has multiple functions such as automatic stop when the unwinding diameter reaches the end and setting the cutting length, which brings great convenience to the operator.
6. Shaftless unwinding, hydraulic automatic feeding, suitable for heavy and large rolls. The correction system corrects the curling edge through ultrasonic sensors to ensure accurate feeding.
7. Pneumatic adjustment roller device, automatic speed change, to ensure stable paper feeding during high-speed operation.
8. Heavy-duty cast knife holder and high-quality steel cutting knife ensure clean cutting quality and long service life.
9. The fully automatic production line that starts from large rolls allows the machine to complete tableting, conveying and packaging in a short time, and the final product is A4/A3 packaging
10. The relevant data in the production process can be recorded, analyzed and optimized
11. Energy-saving technology is used to reduce energy consumption and improve production efficiency.
|
Model |
HBJ-1100-U4 (Roll to sheet cutting machine) |
HBJ-1400-U4 (Roll to sheet cutting machine) |
|
Max. loading jumbo roll width (mm) |
1100 |
1400 |
|
Max. loading jumbo roll diameter (mm) |
Φ1400 |
Φ1400 |
|
Max. loading jumbo roll weight (kg) |
1000 |
1000 |
|
Unwind paper tube inner core diameter |
3” (76mm) |
3” (76mm) |
|
Web guide sensor |
Ultrasonic sensor |
Ultrasonic sensor |
|
Cutting size |
A3(297mm×420mm) or A4(210mm×297mm) |
A3(297mm×420mm) or A4(210mm×297mm) |
|
Cutting precision (mm) |
±0.2 |
±0.2 |
|
Cutting speed (cuts/min) |
30-180 |
30-180 |
|
Edge trimming system |
Blowing fan |
Blowing fan |
|
Cutting thickness |
80-500gsm |
80-500gsm |
|
Total power (kw) |
20 |
22 |
|
Power supply |
380V, 3P, 50HZ |
380V, 3P, 50HZ |
|
Air supply |
0.6-0.8 Mpa, 0.8m3/Min |
0.6-0.8 Mpa, 0.8m3/Min |
|
Weight(kg) |
6300 |
6600 |
|
Overall Dimension(mm) |
18000*3000*1400 |
18000*3200*1400 |
|
Model |
HBJ-1100-U4 (A4 size packing machine) |
HBJ-1400-U4 (A3 size packing machine) |
|
Ream Size(mm) |
210×297 |
297*420 |
|
Ream height(mm) |
50—60 |
50—60 |
|
Ream Packing Speed |
7-12 reams/min |
7-12 reams/min |
|
Paper grade |
Copy paper, writing paper, offset paper etc. |
Copy paper, writing paper, offset paper etc. |
|
paper thickness |
60—100gsm |
60—100gsm |
|
Roll core dia of wrapping paper |
76mm (3”) |
76mm (3”) |
|
Max. Roll dia of wrapping paper |
700 mm |
700 mm |
|
Wrapping paper |
Laminated paper, coated paper, offset paper etc. |
Laminated paper, coated paper, offset paper etc. |
|
Requirement for wrapping paper |
Stable speed, qualified paper, without splice in roll |
Stable speed, qualified paper, without splice in roll |
|
Glue requirement |
Hot melt glue, 1kg can make nearly 2800-3000 packs |
Hot melt glue, 1kg can make nearly 2800-3000 packs |
|
Total power |
11kw |
12kw |
|
Power supply |
380V 50HZ 3phases |
380V 50HZ 3phases |
|
Overall dimensions |
||
|
Model |
HBJ-1100 two roll |
HBJ-1400 two roll |
|
Weight(kg) |
10000 |
13000 |
|
Overall Size(mm) |
20000*9400*2000 |
20000*9700*2000 |
> Shaftless unwind with auto hydraulic lifting. Equipped standard 3” &6” step chuck.
> Hydraulic system for lifting big jumbo roll from the floor.
> Mechanical arms separately moved on rail by hydraulic driven. One button moves, easy operate.
> Magnetic powder brake 20kg *4 pcs for unwind tension control.
> Machinery material: Cast Iron Steel and Steel Plate 20mm thick fuselage.
> Proximity sensor for automatic calculation of unwinding rolls diameter.
> Standard spec:
Max. Reel diameter: 1400mm
Max. Reel weight: 2000kg
Inner core size: 3” (76mm) & 6” (152mm)
2. Web guide system
> Equipped an Arise web guide system for edge detection. Ensure the material feeding is exact.
> Web guide system with both Automatic and manual control
> High Precision ultrasonic sensor which easily and fast detects various web edge.
> Include ultrasonic sensor, controller and correct motor.
3. Traction System
> Traction use rubber roller with TPU material driven for both thin and thick paper. (20-500gsm)
> Nip rubber roller with adjustable pneumatic control for perfect tension control.
> Infront traction roller with Servo motor (motor driver) control for high precision cut and back traction roller with motor driven for feeding material.
4. Dance roller*4 sets
> Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.
> Encoder for dancer roller to detect the position accurately which is displayed on touch screen, and the traction speed can be adjusted based on the position of dancer roller.
> Dancer roller tension display on touch screen and adjustment.
5. Cutting unit
> Heavy-duty casting knife holder, bottom knife is fixed and upper blade is movable.
> Servo motor with driver to control the cutting length of web with high precision.
> High-speed steel cutting knife (2 sets) guarantees perfect cutting quality and a long usage life (one set 5- 6 years usage life and grind knife every 6-8 months)
> Brake AC motor driving the cutting knife up-down movement on the Hiwin guiding rails is essential for rapid stopping
and holding action.
> Rotary shear knife for slitting before cross-cutting.
6. Slitting function (Fives knives)
>Rotary knives that can move anywhere as requirements.
>Waste materials blowing system to blowing away trimmed waste.
8. Conveyor stacker
>The moveable conveyor stacker allows for easy adjustment of the cutting knife by the operator.
>The conveyor, driven by a gear motor, operates automatically in alignment with the main machine's operation.
>The stacker's automatic lifter, driven by a gear motor with screw rods, adjusts its height automatically according to the cutting speed.
> With side conveyor, the finished sheets can be delivered in order. Also can connect with packing machine.
>The ON/OFF function of the moveable sheet position device is governed automatically by the PLC.
10. Electrical Unit/ Touch Screen with PLC system
> > All electrical appliances comply with China 3C certificate standard. Safe and long-lasting.
> The layout of the electronic control board has been carefully designed, arranged neatly, and occupies a small area.
11. Touch Screen with PLC system
> Colorful touch-screen and PLC (Panasonic, Japan).
> Chinese, English language on touch screen
> Cutting length and cutting quantity setting function.
> Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it.
12. Packing/warping machine
BJ-A4 automatic packing machine is specially designed for A4 reams packing. This machine is easily operated and just one person is needed. Operator stand near the conveyer and put reams onto conveyer one by one, then the packing machine can automatically deliver the ream stack and pack it to finished A4 paper. Also, this machine can be linked to roll to sheet cutter and run in-line.
GET A QUOTE
English
Chinese
