HKA Series

HFQB Surface Winding Roll Slitting Machine

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Application
We specially design HFQB slitter rewinder with Surface winding type to fulfill the customer who want to get narrow width finished rolls. (7-10mm with smooth cutting edge and good quality)

Especially suitable for paper cup making machines, paper bag making machines, packaging and printing industries in next step.

Suitable for Various paper from 20-500gsm and film

Special design for narrow width rolls slit from 7mm

Suitable Materials
√ 20-500g various paper (kraft paper, art paper, silicon paper, coated paper, newsprint paper and so on)

√ Sticky label (adhesive paper)

√ Various laminates (film to film, film to paper)

√ Film thickness≥30 micron

√ Nonwoven, Foil and so on

Features

1. Fuselage wallboard thickness 40mm; materials: Q235, ensure high-speed stable running.

2. Supports material processing of various materials and thicknesses, including paper, film, metal foil, etc., to meet the needs of different industries.

3. All rubber rollers are made of polyurethane for longtime using

4. All aluminum alloy guide rollers are processed with dynamic balance and hard oxidation.

5. All the knife shafts are made of #45 steel coated with 100μm thickness hard chrome and are processed with dynamic balancing.

6. Equipped with complete safety protection measures, such as emergency stop button, protective cover, etc., to ensure the safety of operators.

7. Capable of high-precision cutting with a small error range.

Main Parameter
Main Parameter

Model

HFQB-1100

HFQB-1300

HFQB-1600

Max. loading jumbo roll width (mm)

1100

1300

1600

Max. loading jumbo roll diameter (mm)

Φ1400

Φ1400

Φ1400

Max. loading jumbo roll weight (kg)

1000

1000

1000

Unwind paper tube inner core diameter

3” (76mm)

3” (76mm)

3” (76mm)

Web guide sensor

Ultrasonic sensor

Ultrasonic sensor

Ultrasonic sensor

Slitting system

Shear Slitting Circular knife

Shear Slitting Circular knife

Shear Slitting Circular knife

Min. slit width (mm)

7

10

10

Rewind paper tube inner core diameter

3” (76mm)

3” (76mm)

3” (76mm)

Max. rewind diameter (mm)

600

600

600

Edge trimming system

Suction fan 2.2kw

Suction fan 2.2kw

Suction fan 2.2kw

Machine speed

<400m/min

<400m/min

<400m/min

Cutting thickness

20-500gsm

20-500gsm

20-500gsm

Main motor for traction (kw)

5.5

5.5

7.5

Rewind motor (kw)

5.5*2

5.5*2

7.5*2

Total power (kw)

20

20

28

Power supply

380V, 3P, 50HZ

380V, 3P, 50HZ

380V, 3P, 50HZ

Air supply

0.6-0.8 Mpa, 0.8m3/Min

0.6-0.8 Mpa, 0.8m3/Min

0.6-0.8 Map, 0.8m3/Min

Weight(kg)

3000

3200

3400

Overall Dimension(mm)

3500*2800*1800

3500*3000*1800

3500*3300*1800

Standard Configuration
1. Shafted unwind

> We adopt the Shafted unwind unit for jumbo roll loading, with auto cylinder lifting.

> Cylinder control One-click pneumatic lock for unwind shaft.

> Magnetic powder brake 20kg *1 pc for unwind tension control.
> Machinery material: Cast Iron Steel and Steel Plate 20mm thick fuselage.
> Standard spec:

Max. Reel diameter: 1400mm

Max. Reel weight: 1000kg

 

 

2. Web guide system.

> Equipped an Arise web guide system for edge detection. Ensure the material feeding is exact.

> Web guide system with both Automatic and manual control

> High Precision ultrasonic sensor which easily and fast detects various web edge.

> Include ultrasonic sensor, controller and correct motor.

 

 

3. Traction System

> Traction roller with motor driven for high-precision length traction.

> Nip rubber roller with adjustable pneumatic control for perfect tension control.

> Synchronous belt transmission. Ensure that the material does not slip or deform.

 

 

4. Slitting Unit.

> Easy-setting rotary shear knife *20sets install on machine for slitting (Razor blade is optional)

> Knife up/down and left/right fine-adjustment are controlled by worm-gear reducers.

> Trim disposal: 2.2 kw trim suction fan.

> Stand Spec:

   Min. slit width: 7mm

 

 

5. Rewinding system.

> Swing-out type with 3” airshaft center winding. 

> Pneumatic clamp for rewind shaft.

> Individual two servo motor control rewinding shaft provides the accurate winding tension control.

> Metal/rubber central big drum roller with pneumatic auxiliary lay-on roller.

> Airdraulic actuator(air-oil) for rewinding shaft with FESTO proportional valve to control the lay-on pressure automatically (controlled by PLC and set on touch screen).

> Standard spec: Max rewind diameter: 600mm.

 

 

6. Unloading of Finished Rolls.

> Swing-out shaft unloading type, one side of shaft fixed on machine.

> pneumatic clamp releases the rewind shaft when unloading finished rolls.

 

 

7. Control Panel

> The arrangement of buttons has been designed for easy operation

> The auxiliary control panel is installed at the back of the machine, easy for one person to operate

> Emergency stop installed

 

 

8. Electrical Box

> All electrical appliances comply with China 3C certificate standard. Safe and long-lasting.

> The layout of the electronic control board has been carefully designed, arranged neatly, and occupies a small area.

> The cabinet door has a grille for good heat dissipation.

 

 

9. PLC & HMI.

>. Colorful 10” touch-screen and PLC (Germany, Siemens S7-200).

>. Easy exchange both Chinese & English language on touch screen.

>. Automatic tension& diameter calculate and control: Set taper and initial tension on touch screen for your materials, PLC will detect current tension and current diameter automatically and accurately.

>. Meter reached auto alarm and stop function.

>. Unwind Set diameter reached auto alarm and stop function.

>. One button auto speed-up function: Press one button, machine will speed up to your set speed smoothly and automatically.

>. Rewind shaft forward and backward function.

>. Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it. 

OPTIONAL
1. Dust cleaning system

> This dust cleaning system installed near to the slitting knife.

> Dust cleaning strip connect with suction fan to remove the dust.

 

 

2. Trimming rewinder

> Rewind speed automatic adjustment according machine speed.

> Easy threading the material.

> High speed winding to keeping the workshop quiet and tidy

Machine Display
 

 

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