Application

This machine is suitable for cross cutting jumbo rolls, like papers, adhesive sticker, thick plastic film, or some laminates material, into sheets of any needed size with high speed and high precision. It is the ideal equipment for paper making, plastic, printing and food packaging industry.

Integrated Shafted Unwind with Table Stacker

Suitable Materials

√ 20-500g various paper (kraft paper, art paper, silicon paper, coated paper, newsprint paper and so on)

√ Sticky label (adhesive paper)

√ Various laminates (film to film, film to paper)

√ Film thickness≥30 micron

√ Nonwoven and so on

Features

1. Fuselage wallboard thickness 16mm; ensure stable running.

2. Adopt high-precision cutting system to ensure accurate cutting size of paper to meet various production requirements.

3. Equipped with automatic control system and touch screen operation interface, allowing operators to easily set cutting parameters, monitor production status and adjust equipment settings.

4. Easy to maintain, convenient for daily maintenance and maintenance, simplifying the maintenance process

5. Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.

6. Heavy-duty casting knife holder and high-quality steel cutting knife ensure clean cutting quality and a long usage life.

7. All aluminum alloy guide rollers are processed with dynamic balance and hard oxidation.

8. All the knife shafts are made of #45 steel coated with 100μm thickness hard chrome and are processed with dynamic balancing.

9. Heavy-duty casting knife holder and high-quality steel cutting knife ensure clean cutting quality and a long usage life.

Main Parameter

Model	HKA-800L	HKA-1100L	HKA-1400L
Max. loading jumbo roll width (mm)	800	1100	1400
Max. loading jumbo roll diameter (mm)	Φ800	Φ800	Φ800
Max. loading jumbo roll weight (kg)	500	500	500
Unwind paper tube inner core diameter	3” (76mm)	3” (76mm)	3” (76mm)
Cutting length (mm)	20-2000	20-2000	20-2000
Cutting precision (mm)	±0.2	±0.2	±0.2
Cutting speed (cuts/min)	30-180	30-180	30-180
Edge trimming system	Blowing fan	Blowing fan	Blowing fan
Cutting thickness	20-500gsm	20-500gsm	20-500gsm
Total power (kw)	8	10	12
Power supply	380V, 3P, 50HZ	380V, 3P, 50HZ	380V, 3P, 50HZ
Air supply	0.6-0.8 Mpa, 0.8m3/Min	0.6-0.8 Mpa, 0.8m3/Min	0.6-0.8 Mpa, 0.8m3/Min
Weight(kg)	2300	2500	2700
Overall Dimension(mm)	380017001350	380020001350	380023001350

Standard Configuration

1. Integrated Shafted unwind

> We adopt the Shafted unwind unit for jumbo roll loading, with auto cylinder lifting.

> Two pcs cylinder driven the clip arms lifting and down.

> Magnetic powder brake for unwind tension control.

> Machinery material: Cast Iron Steel and Steel Plate 20mm thick fuselage.

> Standard spec:

Max. Reel diameter: 800mm

Max. Reel weight: 500kg

Inner core size: 3” (76mm)

2. Traction System

> Traction use rubber roller with TPU material driven for both thin and thick paper. (20-500gsm)

> Nip rubber roller with adjustable pneumatic control for perfect tension control.

> Infront traction roller with Servo motor (motor driver) control for high precision cut and back traction roller with motor driven for feeding material.

3. Dance roller

> Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.

> Encoder for dancer roller to detect the position accurately which is displayed on touch screen, and the traction speed can be adjusted based on the position of dancer roller.

> Dancer roller tension display on touch screen and adjustment.

4. Cutting unit

> Heavy-duty casting knife holder, bottom knife is fixed and upper blade is movable.

> Servo motor with driver to control the cutting length of web with high precision.

> High-speed steel cutting knife (2 sets) guarantees perfect cutting quality and a long usage life (one set 5- 6 years usage life and grind knife every 6-8 months)

> Brake AC motor driving the cutting knife up-down movement on the Hiwin guiding rails is essential for rapid stopping and holding action.

> Anti-static for double side treatment.

> Rotary shear knife for slitting before cross-cutting

5. Table Stacker

> The angle and height of the table can be adjusted.

> Table size can be customized.

6. Electrical Unit

> > All electrical appliances comply with China 3C certificate standard. Safe and long-lasting.

> The layout of the electronic control board has been carefully designed, arranged neatly, and occupies a small area.

7. Touch Screen with PLC system

> Colorful touch-screen and PLC (Panasonic, Japan).

> Chinese, English language on touch screen

> Cutting length and cutting quantity setting function.

> Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it.

OPTIONAL

1. German LEUZE color code sensor

> Top world brand color code that could correctly follow the eye marks printing and cut with high precision

2. Anti-curve device

> Anti-curve device for thick material.

> Adjustable angle by manual

3. Auto-Lifting Table Stacker

> Automatic lifer(up-down) for table

HKA-L Roll To Sheet Paper Cross Cutting Machine