It is the ideal equipment for paper making, plastic, printing and food packaging industry.
Shaftless Unwind with Conveyor Stacker
Non-stop cutting
√ Sticky label (adhesive paper)
√ Various laminates (film to film, film to paper)
√ Film thickness≥30 microns
√ Nonwoven and so on
1. With high-speed cutting capability, the speed can reach 500 meters per second, which greatly improves production efficiency and is suitable for large-scale production needs.
2. It adopts advanced cutting technology to ensure high precision and consistency of paper size.
3. It is equipped with a fully automatic control system, including automatic feeding, cutting and stacking functions, reducing manual intervention.
4. Japan Panasonic PLC control system with touch screen brings much convenience for operator, it has multi-functions, like unwind diameter reached auto stop, cutting length setting, and so on.
5. The design supports fast tool change, reduces downtime and improves production flexibility.
6. It is suitable for paper rolls of various specifications and can automatically complete cutting and sorting of paper.
7. It has a stable paper transmission system to reduce paper misalignment and ensure cutting quality.
8. It adopts an energy-saving drive system to reduce energy consumption and production costs.
9. Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.
10. Heavy-duty casting knife holder and high-quality steel cutting knife ensure clean cutting quality and a long usage life.
|
Model |
HKS-1100W |
HKS-1400W |
HKS-1600W |
|
Max. loading jumbo roll width (mm) |
1100 |
1400 |
1600 |
|
Max. loading jumbo roll diameter (mm) |
Φ1400 |
Φ1400 |
Φ1400 |
|
Max. loading jumbo roll weight (kg) |
2000 |
2000 |
2000 |
|
Unwind paper tube inner core diameter |
3” (76mm) & 6” (152mm) |
3” (76mm) & 6” (152mm) |
3” (76mm) & 6” (152mm) |
|
Web guide sensor |
Ultrasonic sensor |
Ultrasonic sensor |
Ultrasonic sensor |
|
Cutting length (mm) |
20-2000 |
20-2000 |
20-2000 |
|
Cutting precision (mm) |
±0.2 |
±0.2 |
±0.2 |
|
Cutting speed (cuts/min) |
30-180 |
30-180 |
30-180 |
|
Edge trimming system |
Blowing fan |
Blowing fan |
Blowing fan |
|
Cutting thickness |
30-500gsm |
30-500gsm |
30-500gsm |
|
Total power (kw) |
10 |
14 |
17 |
|
Power supply |
380V, 3P, 50HZ |
380V, 3P, 50HZ |
380V, 3P, 50HZ |
|
Air supply |
0.6-0.8 Mpa, 0.8m3/Min |
0.6-0.8 Mpa, 0.8m3/Min |
0.6-0.8 Mpa, 0.8m3/Min |
|
Weight(kg) |
2500 |
2800 |
3000 |
|
Overall Dimension(mm) |
6000*2800*1400 |
6000*3000*1400 |
6000*3200*1400 |
> Shaftless unwind with auto hydraulic lifting. Equipped standard 3” &6” step chuck.
> Hydraulic system for lifting big jumbo roll from the floor.
> Mechanical arms separately moved on rail by hydraulic driven. One button moves, easy operate.
> Magnetic powder brake 20kg *2 pcs for unwind tension control.
> Machinery material: Cast Iron Steel and Steel Plate 20mm thick fuselage.
> Proximity sensor for automatic calculation of unwinding rolls diameter.
> Standard spec:
Max. Reel diameter: 1400mm
Max. Reel weight: 2000kg
Inner core size: 3” (76mm) & 6” (152mm)
2. Web guide system.
> Equipped an Arise web guide system for edge detection. Ensure the material feeding is exact.
> Web guide system with both Automatic and manual control
> High Precision ultrasonic sensor which easily and fast detects various web edge.
> Include ultrasonic sensor, controller and correct motor.
3. Traction System
> Traction use rubber roller with TPU material driven for long time using.
> Nip rubber roller with adjustable pneumatic control for perfect tension control.
> Infront traction roller with Servo motor (motor driver) control for high precision cut and back traction roller with motor driven for feeding material.
4. Dance roller
> Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.
> Encoder for dancer roller to detect the position accurately which is displayed on touch screen, and the traction speed can be adjusted based on the position of dancer roller.
> Dancer roller tension display on touch screen and adjustment.
5. Slitting function (three knives)
>Rotary knives that can move anywhere as requirements.
>Waste materials blowing system to blowing away trimmed waste.
6. Cutting unit
> Heavy-duty casting knife holder, bottom knife is fixed and upper blade is movable.
> Servo motor with driver to control the cutting length of web with high precision.
> High-speed steel cutting knife (2 sets) guarantees perfect cutting quality and a long usage life (one set 5- 6 years usage life and grind knife every 6-8 months)
> Brake AC motor driving the cutting knife up-down movement on the Hiwin guiding rails is essential for rapid stopping and holding action.
> Anti-static for double side treatment.
> Rotary shear knife for slitting before cross-cutting
7. Auto Stacker
>The moveable conveyor stacker allows for easy adjustment of the cutting knife by the operator.
>The conveyor, driven by a gear motor, operates automatically in alignment with the main machine's operation.
>The stacker's automatic lifter, driven by a gear motor with screw rods, adjusts its height automatically according to the cutting speed.
>The ON/OFF function of the moveable sheet position device is governed automatically by the PLC.
8. Electrical Unit/ Touch Screen with PLC system
> All electrical appliances comply with China 3C certificate standard. Safe and long-lasting.
> The layout of the electronic control board has been carefully designed, arranged neatly, and occupies a small area.
9. Touch Screen with PLC system
> Colorful touch-screen and PLC (Panasonic, Japan).
> Chinese, English language on touch screen
> Cutting length and cutting quantity setting function.
> Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it.
> Top world brand color code that could correctly follow the eye marks printing and cut with high precision
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