Application

This machine is suitable for cross cutting jumbo rolls, like papers, adhesive sticker, thick plastic film, or some laminates material, into sheets of any needed size with high speed and high precision.

It is the ideal equipment for paper making, plastic, printing and food packaging industry.

Shafted Unwind with Auto Stacker

Suitable Materials

√ 80-500g various paper (kraft paper, art paper, silicon paper, coated paper, newsprint paper and so on)

√ Sticky label (adhesive paper)

√ Various laminates (film to film, film to paper)

√ Film thickness≥30 micron

√ Nonwoven and so on

Features

1. Fuselage wallboard thickness 16mm; ensure stable running.

2. High-precision cutting capability.

3. Equipped with high-speed servo motor and drive system to achieve fast cutting.

4. Advanced control systems such as PLC are adopted to achieve automatic operation and remote control.

5. 24-hour/365-day uninterrupted factory operation.

6. Suitable for a variety of cutting modes and size settings to meet the personalized needs of different customers.

7. All aluminum alloy guide rollers are processed with dynamic balance and hard oxidation.

8. Equipped with necessary safety protection measures, such as emergency stop button, protective cover, etc., to ensure the safety of operators.

9. Low noise design reduces noise pollution during production and improves the working environment.

Main Parameter

Model	HKZ-1100	HKZ-1400	HKZ-1600	HKZ-1800
Max. loading jumbo roll width (mm)	1100	1400	1600	1800
Max. loading jumbo roll diameter (mm)	Φ1400	Φ1400	Φ1400	Φ1400
Max. loading jumbo roll weight (kg)	1000	1000	1000	1000
Unwind paper tube inner core diameter	3” (76mm)	3” (76mm)	3” (76mm)	3” (76mm)
Web guide sensor	Ultrasonic sensor	Ultrasonic sensor	Ultrasonic sensor	Ultrasonic sensor
Cutting length (mm)	20-2000	20-2000	20-2000	20-2000
Cutting precision (mm)	±0.2	±0.2	±0.2	±0.2
Cutting speed (cuts/min)	30-180	30-180	30-180	30-180
Edge trimming system	Blowing fan	Blowing fan	Blowing fan	Blowing fan
Cutting thickness	80-500gsm	80-500gsm	80-500gsm	80-500gsm
Total power (kw)	8.5	11	11	14
Power supply	380V, 3P, 50HZ	380V, 3P, 50HZ	380V, 3P, 50HZ	380V, 3P, 50HZ
Air supply	0.6-0.8 Mpa, 0.8m3/Min	0.6-0.8 Mpa, 0.8m3/Min	0.6-0.8 Mpa, 0.8m3/Min	0.6-0.8 Mpa, 0.8m3/Min
Weight(kg)	2800	3000	3500	3700
Overall Dimension(mm)	540031002000	540034002000	540036002000	540038002000

Standard Configuration

1. Shaftless unwind

> We adopt the Shafted unwind unit for jumbo roll loading, with auto cylinder lifting.

> Cylinder control One-click pneumatic lock for unwind shaft.

> Two pcs Φ200 cylinder driven the clip arms lifting and down.

> Magnetic powder brake 20kg *1 pc for unwind tension control.

> Machinery material: Cast Iron Steel and Steel Plate 20mm thick fuselage.

> Standard spec:

Max. Reel diameter: 1400mm

Max. Reel weight: 1000kg

Inner core size: 3” (76mm)

2. Web guide system.

> Equipped an Arise web guide system for edge detection. Ensure the material feeding is exact.

> Web guide system with both Automatic and manual control

> High Precision ultrasonic sensor which easily and fast detects various web edge.

> Include ultrasonic sensor, controller and correct motor.

3. Anti-curve device

> Anti-curve device for thick material.

> Adjustable angle by manual

4. Slitting function (three knives)

>Three slitting blades that can move anywhere as requirements.

>Waste materials blowing system to blowing away trimmed waste.

5. Traction System

> Traction use rubber roller with TPU material driven for both thin and thick paper. (20-500gsm)

> Nip rubber roller with adjustable pneumatic control for perfect tension control.

> Infront traction roller with Servo motor (motor driver) control for high precision cut and back traction roller with motor driven for feeding material.

6. Dance roller

> Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high-speed running.

> Encoder for dancer roller to detect the position accurately which is displayed on touch screen, and the traction speed can be adjusted based on the position of dancer roller.

> Dancer roller tension display on touch screen and adjustment.

7. Cutting unit

> Heavy-duty casting knife holder, bottom knife is fixed and upper blade is movable.

> Servo motor with driver to control the cutting length of web with high precision.

> High-speed steel cutting knife (2 sets) guarantees perfect cutting quality and a long usage life (one set 5- 6 years usage life and grind knife every 6-8 months)

> Brake AC motor driving the cutting knife up-down movement on the Hiwin guiding rails is essential for rapid stopping and holding action.

> Anti-static for double side treatment.

> Rotary shear knife for slitting before cross-cutting

8. Auto Stacker

> Auto stacker device that could collect cut sheets automatically with auto lifting as height of paper pile.

> The two sides of the clapper automatically sort the paper, and the maximum stack can reach 1.2 meters

9.Label insert system

> Set label paper to the fixed number that easy for future counting.

10. Electrical Unit/ Touch Screen with PLC system

> > All electrical appliances comply with China 3C certificate standard. Safe and long-lasting.

> The layout of the electronic control board has been carefully designed, arranged neatly, and occupies a small area.

11. Touch Screen with PLC system

> Colorful touch-screen and PLC (Panasonic, Japan).

> Chinese, English language on touch screen

> Cutting length and cutting quantity setting function.

> Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it.

OPTIONAL

1. German LEUZE color code sensor

> Top world brand color code that could correctly follow the eye marks printing and cut with high precision

HKZ Automatic Sheet Cutting Machine